Improvement in mix stability
The “job mix”, or the
“design mix” as it is also sometimes called, refers to the ratio of
bituminous binder to aggregates of varying sizes as outlined by the
job’s specification. Because of the integration of dissimilar
components, in this case, a hydrocarbon with stony matter, there
exists the tendency for the entire mixture to lose its homogeneity, or
breakdown. The inclusion of Asbuton to the mixture presents inorganic
matter that is evenly distributed in such a way as to reduce the
natural tendency of the mix to breakdown, or become prematurely
unstable.
Increased stability at high temperatures
Due to the hardness of
Asbuton
(possessing a penetration of between 0 and 5), its softening point is
naturally higher (70ºC)
than soluble bitumen; therefore, its tendency to react to imposed
forces (heat, pressure) is deferred significantly. This augurs well
for any design mix, since it is an indicator that an Asbuton paving would
be resilient to extreme temperatures.
Increased strain performance at low temperatures
Strain, being an
engineering materials phenomenon defined by the elongation of a
material as a ratio to its natural length due to applied tension, the
ability of a Asbuton-blended mix to resist cracking under low temperatures
is yet another performance-related characteristic. This allows it to
yield incomparable results over a wide spectrum of extreme conditions.
Despite its hardness, Asbuton outperforms the strain resistance of
refinery bitumen by 28% at –10ºC.
Source: Graph # 3, performance at low temperature, “Asphalt of Buton; A unique naturally occurring bitumen binder for improving the
performance of asphalt pavements in roads, airports, tunnels and
similar heavy duty sites.”
Reduced cracking
Pavements are subject to
the harshest of conditions that include extreme temperatures, sharp
temperature gradients, and heavy loads, promoting unwanted
compression, shear and other mechanical drawbacks. Many of these
manifest themselves as cracks in the surface, which are unsightly at
best. The worst of these continue for such length as to eventually
result in a total divorce of one part of the roadway from the other.
As a consequence of improved mix stability, the incidence of these is
either reduced or negated by the use of Asbuton.
Reduction in surface breakup
Being an amalgamation of
mainly aggregate and polymer-based binders with optional or
recommended additives, a pavement’s entire section is always under a
series of varying stresses. It is the occurrence of abrasion and the
direct ultraviolet exposure that can result in loosening and eventual
dispersion of the surface, for which, the higher quantities of
maltenes promote binding capabilities and therefore suppresses the
likeliness of surface breakup.
Increased resistance to fatigue
As a result of its higher
specific gravity (up to 40% more than conventional, straight-run
bitumen), Asbuton is remarkably resistant to fatigue in several forms,
including compression and shear. Its higher density encourages a
reduced tendency for inorganic matter movement and hence, higher
fatigue-resistance.
Reduced maintenance costs
The costs associated with
downtime arising out of routine or remedial maintenance is a woe of
even many a first class paving, which Asbuton is never purported to
eradicate, but rather, reduce tremendously. Due to longitudinal shear,
surface shear, daily positive and negative temperature gradients and
other natural and subjective pressures, the asphalt’s entire section
is eventually compromised to result in failure that warrants routine
maintenance, and sometimes unforeseen costs. The use of Asbuton
automatically reduces the maintenance effort sometimes by as much as
70%, quite often making it an eventual lower-costing alternative that
many other modifiers.
Improved skid-resistance and road safety
This being the flagship of
Asbuton characteristics, high speed and heavy duty users know of the virtue
of anti-skid performance related to safety. Because better coatability
is achieved in using a Asbuton binder over a soluble binder or other
modified binder, the surface of the aggregate, as well as the force of
cohesion between them, is more ‘polish-resistant’, allowing for a
surface that is yields better tire to asphalt traction, and thus, far
less tendency to skid.
Improved ease of handling in bad weather conditions
Low temperatures and rain
always present a problem for the smooth and easy handling of many
road-surfacing applications. For hot mix pavements, this is an
increased issue since the preferred temperature of laying the asphalt
lies within a reasonably close tolerance. Although bad weather
conditions only serve to promote the counterproductive environment of
cooling, the heat-retention properties of Asbuton tend to counteract the
urgency of any undesirable cooling, making it easier to handle in bad
weather as a result of the material staying in its loose, mixed form
longer.
Ability to be mixed with almost all other binders
As a testament to its
affinity for binders, Asbuton can be mixed with all known polymers and
polymer-related bituminous compounds. Being essentially a hydrocarbon
that is chemically bound to interlocked inorganic matter, Asbuton resists
the tendency for separation and sedimentation of other non-Asbuton
binders, and this is what has enabled Asbuton to be used in 31 different
countries around the world, each with equal success. In its native
origin of Buton, it is blended with 180-200 penetration bitumen in
measured proportions to produce a superior blend of 60-70 penetration Asbuton that is used on highways, airports and marine terminals.